New DC motor technology released from maxon.

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maxon motor is introducing new miniature brushless DC motors, brushless frameless motors in kit form and EtherCAT positioning controller solutions.

A number of new products are released from DC motor drive specialist maxon motor. More configurable brushless DC motors (from the ECX SPEED range) in both Standard and High Power options are available with diameters of 13mm and 19mm, along with matching planetary gearheads and encoders. This brushless DC motor has very high speeds and is particularly suitable for power tools and demanding speed & positioning control tasks. All components can be configured online. These customised drives are assembled using automated processes and are ready for shipping after no more than 11 working days.

Newly released is the popular high-torque powerful brushless flat DC motor available in a frameless kit. This means that the stator and rotor are delivered separately and joined only during the assembly of the device. This brushless frameless kit is especially suitable for robotics applications where space is constrained.

Maxon have also developed their compact EPOS4 positioning controller to be equipped with an EtherCAT expansion board for integration into any EtherCAT network.

These innovations are on display from November 28 to 30 at the SPS IPC Drives exhibition in Nuremberg, Germany.

For more information on any of the above new products please contact maxon motor Australia tel. +61 2 9457 7477.

New high resolution encoder for DC motors and when to use them.

 

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maxon motor release its new ENX 16mm RIO encoder with 65,536 counts per turn for DC motor applications requiring fine positioning and constant velocity.

This new encoder has been released with 262,144 quad counts per revolution. But where to use resolutions not seen in such a tiny size encoder? An example would be pick and place machines for the placement of electronic components during pcb manufacture. New microprocessors and FPGA devices can have up to 2601 contact points on a 0.4mm grid. The pick and place machine for this part would need a controllability of nine hundredths of a revolution and the accuracy would require an encoder to be fitted to the positioning motor with ten times this amount. Also applications with demanding constant velocity requirements require high resolution encoders. Enabled by continuously increasing processing speeds new high resolution encoders vastly improve the feedback loop. Each example requires the high resolution and also error free signals at high speeds. The RIO is an Reflective Interpolated Optical design that allows cor compact dimensions of 16mm diameter and 7mm length. Output signals are RS422 differential including an index pulse. Delta robots, Precision manufacturing tools, 3D printers and the semiconductor industry can all benefit from this new product.

For more information please contact maxon motor Australia tel. +61 2 9457 7477.

Maxon expands offering with acquisition of zub machine control AG.

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maxon is expanding its product portfolio to include intelligent multi-axis controllers, taking a step further to becoming a one-stop system provider.

Well respected Swiss company zub machine control AG has joined maxon motor effective immediately. Zub has 30 years’ experience focusing on multi-axis controllers and motion control in the field of industrial automation. The products compliment maxon’s controllers, allowing maxon to offer its customers complete solutions such as power supply (batteries, battery management) from a single source. The first integrated project is with maxon’s BIKEDRIVE, an e-bike solution for pedelecs and s-pedelecs consisting of a rear motor, battery and the controller.

For more information please call maxon motor Australia tel. +61 2 9457 7477.

New top of the range compact DC motor encoder

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A 16mm encoder from maxon for precise positioning and control of DC motors.

Maxon encoders allow for precise position and velocity control of DC motors. The latest release is a top-of-the-range high-resolution encoder, the ENX 16 RIO (Reflective, Interpolated, Optical). This encoder offers an impressive resolution of up to 65,536 counts per turn in a casing that is robust and compact. The resolution can be configured at the factory, that is particularly useful where the DC motor combination is tailor-made and then resolution can be refined to the respective motor. With 16mm outer diameter and 7mm overall length, the housing is mechanically tough and protected from dust due to its injection-moulded construction. The encoder operates at temperatures ranging between -40 °C to +100 °C.

Requirements on encoders are becoming more and more demanding. This applies particularly to positioning applications with precision constant-speed control, where increasingly compact housings need to accommodate an ever greater number of electrical connections. The encoder can be configured with matching maxon DC motor and gearhead combinations online. It fits the new brushless EC-i 30 motors and the brushed DCX motors (with 16mm diameters plus). The counts per turn and the electrical interface of the encoder can also be configured specifically.

For more information on the encoder combination options and specific product information please call maxon motor Australia tel. +61 2 9457 7477.

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ENX 16 RIO – in combination with a configurable DC motor (DCX 16 S) © maxon motor

Maxon motor posts record revenues

 

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Throughout 2016 maxon invested significantly in expanding its facilities, bringing a large number of new technologies & innovations to market and expanded on their market leading position.

Sachseln/Switzerland – The maxon motor group further increased its revenues in 2016. Compared with the previous year, revenues grew by 5% to a new record level of CHF 422.5 million (from CHF 402.5 million in the previous year). The number of employees rose to 2,500 and for the first time in company history, maxon employs more people abroad than in Switzerland. The highest revenues were achieved in medical technology (43% market share), followed by industrial automation & robotics (26%) and aerospace industries (6.5%). Investment in R&D rose to CHF 28.5 million in 2016 (up from 27.1 million).

Maxon is increasingly becoming a specialist in mechatronics and systems, launching the first fully sterilisable drive system this year. Drive combination units consisting of brushless DC motor, gearhead and sensor are designed to withstand 1000 autoclave cycles. Maxon’s new DC motor controllers also stand up to extreme ambient conditions. The electronics are protected against contaminants and corrosion by a polymer coating. In addition, the device is highly resistant against vibrations and shocks.

For the e-bike market, maxon motor developed a new S-Peledec motor with a 500 Wh battery and intuitive operation for urban applications. The bike reaches speeds of up to 45 km/h and the device stands out because it can convert any regular bicycle into an e-bike. maxon is also active in the field of autonomous delivery robots. This is a market where the energy-efficient and lightweight drive systems by maxon are in particularly high demand.

For more information on DC motors and accessories please contact maxon motor Australia tel +61 2 9457 7477.

Customer Alert – motor control software update.

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maxon Brushed and Brushless DC motor control unit software and firmware update.

With the release of the maxon motor EPOS 4 also comes new functionalities across the range of DC motor position controllers. The new EPOS 4 firmware 0120h is available now and offers a range of new features and changes. Now inclusive of the new EPOS 4 50/5, brushless DC (BLDC) motor commutation is possible with absolute SSI encoders eliminating the need for hall sensors. The upgrade also brings the digital input functionalities of drive enable and quick stop, plus watchdog handling with error signalisation. Performance has been improved on the CAN PDO communication and performance monitoring. To compliment the performance upgrades maxon motor have released the new PC configuration software EPOS studio version 3.2. The new position controller software features a command analyser tool and a CANopen wizard. The new EPOS command library 6.2.1.0 including the Windows DLL 64-Bit and 32-Bit, Net Library, LabView Instrument driver and Linux Library now have support of the new firmware features and support of mixed gateway topologies for windows DLL. Firmware specification, Application Notes, hardware references and command library documentation has all been updated and available at the EPOS microsite epos.maxonmotor.com.au

Contact maxon motor Australia on +61 2 9457 7477 for assistance with DC motor position control.

Mechatronic drive system in elevator doors

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Maxon brushless DC motors and encoders drive lift doors open and closed.

Schindler is a well-known manufacturer of elevators and lifts, moving more than one billion people every day. When we take the lift, we press the button, the cab arrives, we enter and disembark at the desired floor. What is a simple event has alot of technology in the undertaking – in the elevator shaft, motor chamber, control box and in the lift compartment itself.

A motor installed in the cab opens and closes both the doors of the cab and the doors at each particular floor. The requirements of the motor are very specific: small yet powerful, reliable, energy-saving and intelligent. Maxon developed two Door Drives alongside Schindler, using a brushless DC motor with a diameter of 90 millimeters, a MILE encoder combined with the motor and a customised EPOS2 positioning controller. With two power levels, the more powerful version uses a belt drive and is able to move doors weighing up to 400 kilograms. The smaller and latest version is more compact and moves doors weighing up to 120 kilograms.

Encased in a housing, the Door Drive can be mounted directly onto the lift cab. And this is where its real work starts. The ability to adapt to the many different types of elevators, with differently sized cabs, different materials and, depending on the country, different safety standards. After a calibration procedure, the controller of the Door Drive detects the size and weight of the doors, autonomously calculates the optimal parameters corrects them if necessary and drives the doors open and closed.

For more information on applications where DC motor technology needs to be powerful, compact, reliable and intelligent please contact maxon motor Australia on tel. 61 2 9457 7477.

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Mechatronic system: The drive solution for elevator doors consists of a brushless flat DC motor (90 mm diameter), an integrated MILE encoder and a customer-specific positioning controller based on the EPOS 2 series. © maxon motor

New DC motor and drive catalogue

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maxon motor have released the digital edition of the new 2017 / 2018 catalogue. Answering the how to’s of motor control it contains valuable motor and motor control reference material.

Containing 480 pages of motor, gearhead and controller information and useful educational material including a technology breakdown, calculation examples and conversion tables the manual is available now for downloading or online reading. New technology listed includes the customisable stainless steel DC motors in 6mm and 8mm. Information on the new very high speed 13mm BLDC brushless DC motor technology that can be sterilised for medical applications. Ultra-small diameter planetary gearing and high speed gearbox designs and the very latest in motion control, explaining modular decentralised DC motor position controllers and high power density DC servo amplifiers.

The link directly to this free information is http://epaper.maxonmotor.com.au or contact our Sydney, Australia office on +61 2 9457 7477.

New! Maxon release the first sterilisable encoder.

 

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maxon motor have unveiled the first sterilisable encoder for brushless DC motors. This will create many opportunities for advances in medical technology.

The first steam sterilisable encoder has been released by maxon motor. The ENX EASY is available in two versions, as an incremental (1024 CPT) and an absolute version (4096 CPT). It can be integrated into suitable motors without increasing the length. The encoder has allowed maxon to create the first sterilisable drive system with brushless DC motor, gearhead and integrated encoder.

Ideal for demanding medical / surgical applications where speed and positioning control tasks are performed. Available with ball bearings or in a ceramic version. The encoder delivers high speeds, extremely precise commutation, low vibration and reduction of heat build-up. To optimise costs and space restrictions, the encoder is integrated in the brushless DC motor.

For more information please contact maxon motor Australia tel. +61 2 9457 7477.

NEW! DC motor controller built for Harsh Environments

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For applications withstanding tough environments particularly suited to defence, marine, aerospace, scientific research and oil & gas industries.

Excessive humidity, condensation and airborne pollution can cause corrosion, reduce surface resistance, and trigger metal migration. maxon’s new DC servo motor controller is not affected by these conditions, due to the polymer-coated circuit board. Even silicon or lubricant oils do not stick. The controller withstands ambient temperatures from -40 °C to +92 °C. The vibration and shock endurance comply with the high requirements of the Environmental Engineering Considerations & Laboratory Tests (MIL-STD 810F).

This results in a wide range of applications in fields like defence, marine, aerospace, scientific research, oil refineries and automotive systems.

Available to order online from May onwards, the DC motor controller is designed for both brushed and brushless (with Hall sensors) DC motors up to 400 W of continuous power and 750 W of peak power. The Servoamplifier has configurable digital and analogue inputs along with current limits and speed ramp settings.

For more information contact maxon motor Australia on +61 2 9457 7477 or visit our website’s ESCON motor controller page.

New ESCON 50/8 Harsh Environment DC motor controller © maxon motor